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Collaborations
CUTTING ROOM
Step 1: Fabric Is cut.
CUTTING ROOM
Step 1: Fabric Is cut.
BUNDLING
Step 2: Pieces are bundled together to create cap.
BUNDLING
Step 2: Pieces are bundled together to create cap.
SEW FRONT BACK
Step 3: Front and back panels are sewn together.
SEW FRONT BACK
Step 3: Front and back panels are sewn together.
TAPE FRONT BACK
Step 4: Fabric is applied to the front and back seams to cover exposed edges.
TAPE FRONT BACK
Step 4: Fabric is applied to the front and back seams to cover exposed edges.
HAIRCLOTH COVERS
Step 5: Two panels of haircloth fabric are sewn together.
HAIRCLOTH COVERS
Step 5: Two panels of haircloth fabric are sewn together.
HAIRCLOTH TAPE
Step 6: As in Step 4, Fabric is applied
HAIRCLOTH TAPE
Step 6: As in Step 4, Fabric is applied
PEAK MADE
Step 7: The visor fabric is sewn together with a visor board inserted in between.
PEAK MADE
Step 7: The visor fabric is sewn together with a visor board inserted in between.
PEAK STITCH
Step 8: Approximately eight rows of stitching are applied to the visor.
PEAK STITCH
Step 8: Approximately eight rows of stitching are applied to the visor.
EMBROIDERY
Step 9: Logos are added.
EMBROIDERY
Step 9: Logos are added.
FUSING
Step 10: TOP SECRET!
FUSING
Step 10: TOP SECRET!
EYELETS
Step 11: The stitching is sewn around the pre-punched eyelet hole.
EYELETS
Step 11: The stitching is sewn around the pre-punched eyelet hole.
COVERS
Step 12: The crown is created with a middle panel sewn to the front and back panels.
COVERS
Step 12: The crown is created with a middle panel sewn to the front and back panels.
COMPLETE TAPE
Step 13: As in Steps 4 and 6, fabric is then applied to the seams.
COMPLETE TAPE
Step 13: As in Steps 4 and 6, fabric is then applied to the seams.
SIZING
Step 14: A premeasured strip is applied to the base of the crown to make it a specific size.
SIZING
Step 14: A premeasured strip is applied to the base of the crown to make it a specific size.
ATTACH PEAK
Step 15: The crown and visor are attached.
ATTACH PEAK
Step 15: The crown and visor are attached.
ATTACH SWEAT BAND
Step 16: Sweatband is added to the base of the crown.
ATTACH
SWEAT BAND
Step 16: Sweatband is added to the base of the crown.
BARTACKS LABEL
Step 17: Labels are sewn evenly together.
BARTACKS LABEL
Step 17: Labels are sewn evenly together.
TOP STITCH
Step 18: Decorative top stitch is applied to the base of the cap.
TOP STITCH
Step 18: Decorative top stitch is applied to the base of the cap.
BUTTONS
Step 19: A button is applied to the top of the cap.
BUTTONS
Step 19: A button is applied to the top of the cap.
BLOCKING
Step 20: The cap is placed on a blocking machine to ensure size, steamed and placed on a cooling rack.
BLOCKING
Step 20: The cap is placed on a blocking machine to ensure size, steamed and placed on a cooling rack.
PACKING
Step 21: The cap is packed with a visor sticker after final inspection.
PACKING
Step 21: The cap is packed with a visor sticker after final inspection.